| Product classification | SAE J517 ISO 18752 | Hose should be selected according to pressure class, inside diameter, temperature, fluid type, and application duty rather than by appearance alone. | Rubber hose with textile reinforcement, one or more steel-wire braids, or steel-wire spirals. | Check the complete designation, nominal size, pressure rating, and applicable standard on the technical datasheet. |
| Wire-braid hose | SAE 100R1 SAE 100R2 EN 853 1SN / 2SN ISO 1436 | Suitable for many general hydraulic circuits when the working pressure and impulse requirements are correctly matched. | Oil-resistant synthetic-rubber tube, one or two high-tensile steel-wire braids, and an abrasion-resistant rubber cover. | Confirm working pressure by hose size; pressure ratings are not identical across all sizes or standards. |
| Compact wire-braid hose | EN 857 1SC / 2SC | Designed for applications requiring smaller outside diameter and tighter bending capability than some conventional wire-braid designs. | Synthetic-rubber tube, compact high-tensile wire reinforcement, and an oil- and weather-resistant cover. | Compare minimum bend radius, outside diameter, and fitting compatibility with the installation space. |
| Spiral-wire hose | SAE 100R12 SAE 100R13 SAE 100R15 EN 856 4SP / 4SH | Used for high-pressure, high-impulse, and demanding mobile or industrial hydraulic service, subject to the exact standard and size. | Multiple alternating layers of high-tensile steel-wire spirals around a synthetic-rubber tube. | Verify impulse-test performance, pressure rating, bend radius, and assembly length tolerance. |
| Pressure rating | ISO 18752 SAE J517 | The maximum working pressure must exceed the system’s steady operating pressure, including pressure spikes and transient loads. | Higher pressure capability generally requires additional or stronger wire reinforcement and a properly bonded tube structure. | Do not use burst pressure as the operating limit. Use the published working pressure and the lowest-rated component in the assembly. |
| Impulse resistance | ISO 6803 ISO 18752 SAE J343 | Reliable hose assemblies should withstand repeated pressure impulses under the specified test conditions without leakage or structural failure. | Consistent reinforcement lay, controlled rubber bonding, and correctly crimped end connections. | Request impulse-test information for the exact hose construction and size, not only a general product-family statement. |
| Tube material | Fluid compatibility should be checked against the selected hose standard and manufacturer’s chemical-resistance data. | The inner tube must resist the hydraulic fluid, temperature, pressure, and additives used in the system. | Commonly oil-resistant synthetic rubber, such as nitrile-based compounds; special fluids may require different elastomers. | Confirm compatibility with petroleum-based fluids, water-based fluids, biodegradable fluids, and fire-resistant fluids where applicable. |
| Reinforcement | Construction is defined by the applicable SAE, EN, or ISO hose specification. | Reinforcement should provide adequate pressure capability while maintaining flexibility and fatigue resistance. | Textile braid for lower-pressure applications; high-tensile steel-wire braid or spiral wire for higher-pressure service. | Check wire type, number of layers, reinforcement uniformity, and cut-section quality during incoming inspection. |
| Cover material | Cover performance is typically specified by the applicable hose standard and application requirements. | The cover should resist abrasion, oil, ozone, weathering, and mechanical damage expected in service. | Usually abrasion- and weather-resistant synthetic rubber; specialized covers may be used for extreme abrasion or heat. | Verify cover markings, abrasion resistance, ozone resistance, and whether an additional protective sleeve is required. |
| Temperature range | Temperature limits vary by hose standard, rubber compound, hydraulic fluid, and pressure. | The hose should be rated for both the continuous operating temperature and short-term temperature peaks. | Standard hydraulic rubber hoses commonly use synthetic-rubber compounds; high-temperature compounds are required for elevated service conditions. | Check separate limits for ambient temperature, fluid temperature, and continuous versus intermittent operation. |
| Minimum bend radius | Specified by the hose standard, construction, and nominal inside diameter. | Installation should not bend the hose below its published minimum bend radius or twist it around its axis. | Compact-braid designs may offer tighter routing; spiral-wire hoses generally require greater routing space. | Measure the bend radius to the centerline of the hose and allow additional space for movement and maintenance. |
| Dimensional accuracy | ISO 1307 SAE J517 | Consistent inside diameter, outside diameter, length, and fitting interface support correct flow and reliable assembly. | Controlled extrusion, reinforcement placement, vulcanization, and end-finishing processes. | Inspect inside diameter, outside diameter, cut length, concentricity, and fitting insertion depth. |
| Fitting and assembly quality | SAE J517 SAE J343 | Hose, ferrule, insert, and fitting must be designed as one compatible assembly. | Carbon-steel or stainless-steel fittings with a correctly matched ferrule and controlled crimp diameter. | Verify crimp dimensions, pull-off resistance, leakage testing, cleanliness, and fitting orientation. |
| Cleanliness | Cleanliness requirements should be specified according to the hydraulic system and contamination sensitivity. | Internal debris, rubber particles, and metal contamination should be minimized before installation. | Flushed and capped hose assemblies with protected internal passages. | Request a documented flushing or cleanliness procedure and keep protective caps installed until fitting. |
| Marking and traceability | Standard marking normally identifies the manufacturer, specification, size, pressure information, and production details. | Permanent markings help confirm product identity and support quality investigations. | Ink-printed or embossed markings on the cover, with batch or date coding where provided. | Check standard designation, nominal size, working pressure, production code, and traceability records. |
| Quality documentation | Applicable product standard, inspection plan, and customer-specific requirements. | Reliable supply should be supported by repeatable testing and documented inspection results. | Material certificates, dimensional inspection records, pressure tests, impulse-test reports, and batch records. | Request certificates for the actual production batch and ensure test conditions match the intended application. |